11/29/12

Introduction to dyeing machine

MACHINE USED FOR DYEING
At the past the people used the fabric without dyeing, after the few age they was dyed fabric with the help of big pot. No dyeing machine was invented. People dyed the fabric with vary short range most probably at home for their domestic use. The dyeing was not so even because of the poor chemical and dyes ratio. The dyeing fastness was so poor and the dyed fabric was harmful for the health of human because the finishing process and the chemical neutralization process were not perfect. Day by day people increased and needs of cloth was also increased and also increase their decorative thinking. People try to invent the better way of dyeing and they invented the semi continuous dyeing machine. It was ensure the safety of dyeing. Day by day dyeing machine was developed. Various types of dyeing machines are used for both continuous and batch processes. Every dye system has different characteristics in terms of versatility, cost, tension of fabric, use of carriers, weight limitations, etc.


TYPES OF DYEING MACHINE:

*Fibre dyeing machine: The machine is used for dyeing loose Fiber form (Lose stock form)
*Yarn dyeing machine: The machine is used for dyeing loose or the cone of yarn. There are four types of yarn dyeing machine. Those are:
      -Package (Cone, Cop, cheese) dyeing machine 
      -Arm dyeing machine
      -Hank and Beam dyeing machine
     -warp dyeing machine

*Fabric dyeing machine: Those machines are used for fabric dyeing. Machine types and process are different for woven and knit fabric. There are different types fabric dying machine.
        -Jet dyeing machine
        -Jigger machine
        -Beam dyeing machine
        -winch dyeing machine

*Garment Dyeing machine: This machine is used to dye the complete garments. In that case the grey fabric are cut in to the cutting section and then those garments are produce in sewing section by proper sewing operation and those garments are send to garments dyeing section. There are two types of garments dyeing machine;
     -Rotary garment dyeing machine
     -Padule dyeing machine

BASIC REQUIRMENT OF DYEING MACHINE
. Dyeing machine shall provide sufficient movement for the dyeing and dyes chemical liquor to penetrate uniformly into every parts of the goods (fibre, yarn, fabric or cloth garments)
. The dyeing liquor movement inside the dyeing machine shouldn't be so vigorous that it damages the finer textile materials
. Dyeing Machine must be constructed of a material which will withstand prolonged boiling with acid or alkaline solutions from the dye bath.
. Heating arrangement inside the dyeing machine should be such that uniform temperature could be maintained.
. There should be some means of adding the concentrated dyestuff solution in such a way that it becomes well diluted before it comes into contact with the goods

. All moving parts and electric motors of the machine should be protected against the corrosive action of steam and acidic atmospheric conditions.

MACHINE REQUIRED FOR WOVEN FABRIC PROCESSING AND DYEING
Stage: Pretreatment
Process of dyeing; Singeing & Desizing Machine
Machine Brand: OSTHOFF, KOTOTO, CIBITEX,CILICO.

Process of dyeing; Scouring & Bleaching Range
Machine Brand: GOLLER, BRUGMAN, KUSTER, KOYOTO, BININGER

Process of dyeing; Mercerizing Machine
Machine Brand: GOLLER, BRUGMAN, KUSTER, KOYOTO, BININGER, ARIOLI, CILICO, MORRISON.

Process of dyeing; Washing Range
Machine Brand: BRUGMAN, ARIOLI, BININGER,KUSTER

STAGE :COLORATION

Process of dyeing; Dyeing Machine
Machine Brand: MONFROST, BRUKNER, BININGER, ARIOLI, KUSTER, MORRISON,SCLAVOS,

Process of dyeing; Printing Machine
Machine Brand: STROKE, J-ZIMMER

STAGE: FINISHING

Process; Stenter machine
Machine Brand: ARIOLI, BRUKNER, MORRISON

Process; Sanforising machine
Brand MORRISON, BRUKNER,

Process; Calender
Machine Brand: Machine RAMICH GAURANI

Process; Raisimg
Machine Brand: LEFER, MARIO CROSTA

Process; Peach machine & brushing
Machine Brand: LEFER, MARIO CROSTA

Wish you good luck-------------------------------------------
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3 comments:

  1. dear, you gave a simple description on dyeing machine. but we wanna get deep information soon. is it possible?

    ReplyDelete
    Replies
    1. u will get almost 20 articles with in one month on dyeing machine

      Delete
  2. does the VAT dyes can be dyed in cheese dyeing machine.how to implement.

    ReplyDelete